煤炭工程 ›› 2018, Vol. 50 ›› Issue (1): 141-144.doi: 10.11799/ce201801038

• 装备技术 • 上一篇    下一篇

煤炭机械化采制样系统新型弱冲击初级采样器的研制

王世超   

  1. 煤炭科学技术研究院有限公司
  • 收稿日期:2017-05-23 修回日期:2017-08-03 出版日期:2018-01-20 发布日期:2018-04-18
  • 通讯作者: 王世超 E-mail:wangshichao@ccri.com.cn

Research of New Type Sampler with Low Impact in Coal Mechanical Sampling System

Chao ShiWang   

  • Received:2017-05-23 Revised:2017-08-03 Online:2018-01-20 Published:2018-04-18
  • Contact: Chao ShiWang E-mail:wangshichao@ccri.com.cn

摘要: 针对目前机械化采制样系统初级采样器采样时因振动过大导致的故障率高、撒煤多等问题,论述了初级采样器产生振动的主要原因。提出了新型弱冲击初采器的设计方案,在有限元分析软件中对比了新型弱冲击初采器和传统初采器工作时同一平台支架的瞬时响应。结论表明,通过采用弱冲击设计,极大的降低了采样冲击对平台整体及下方结构的影响,其支撑槽钢的最大变形位移从2.18mm降低到0.85mm,最大应力从189.87MPa降低到68.51MPa,分别降低了61.0%和63.9%。即通过新型弱冲击设计,大幅度降低了初级采样器采样时对平台支架的冲击。

关键词: 机械化采制样, 初级采样器, 弱冲击, 冲击力, 有限单元法

Abstract: The coal mechanical sampling system has problems of strong vibration and much leak coal when the sampler works. The primary cause of the impact force has been discussed. For reducing the impact force, the design of new type sampler with low impact has been done. The cooperation of platform’s responses under sampling impacting with new sampler and old sampler has been done via FEM(finite element methods). The result shows that the impact to the platform and the channel steel has been reduced greatly. The sampling impact has been transferred to internal force. The maximum deformation of supporting channel steels has decreased from 2.18mm to 0.85mm, and the maximum stress has decreased from 189.87MPa to 68.51MPa. They has decreased 61.0% and 63.9% separately. The impact force caused by sampling of sampler has been decreased strongly via the using of the new type sampler with low impact.

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